| Customization: | Available |
|---|---|
| Warranty: | 12 Months |
| Feature: | Automation, High Efficiency, Precision |
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Shanghai Empire Mechanical Engineering Co., Ltd. is a leading manufacturer of hydraulic presses for forming PHE plates. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.
Our commitment to innovation and wisdom has led us to possess two national patents of utility model, with more patents currently being applied for. We strive to provide our customers with perfect equipment that meets their specific needs.
Our range of hydraulic presses includes different tonnage options, such as 2000ton, 2200ton, 3000ton, 3500ton, 4000ton, 5000ton, 6000ton, 7500ton, 12000ton, 15000ton, and 20000ton. This ensures that we can cater to the requirements of the plate heat exchanger industry on a global scale.
With a large customer base in both the domestic and international markets, we have established ourselves as a competitive and reliable supplier. Choose Shanghai Empire Mechanical Engineering Co., Ltd. for all your hydraulic press needs.
Daily production capacity: 2200 tons
Heat transfer area: less than 0.2 M2
Examples of compatible plate models: M3, M6, P26, V4, VU8, V8, V13, M10M, TS6M
Daily production capacity: 6000 tons
Heat transfer area: less than 0.8 M2
Examples of compatible plate models: M15B, VT20, VT40, VT80, V28, V45, V60, P36, AK20
Daily production capacity: 20000 tons
Compatible with bigger plates up to 500mm connection
Number of plates produced: 1000 pcs
Our hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., features an attractive and compact structure based on humanized principles.
The pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, ensuring no slits between the pillar and semicircular beam during operation. The steel wire used in the frame is durable and can be used for long-term purposes.
a) The cylinder of our hydraulic press is designed with scientific and rational wall thickness based on finite element design calculations. The wire wound construction allows for resilient deformation within a tiny range at rated pressure, ensuring the major seal works without gaps.
b) The hydraulic press uses a bronze guide seal instead of a plastic nylon guide seal, resulting in a smooth inner wall of the cylinder. This prolongs the life of the main cylinder and the main seal simultaneously.
The oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded. This ensures a well-distributed oriented gap and smooth operation of the oriented worktable with high precision. The worktable remains parallel, resulting in even corrugation depth and compliance with high international standards.
The oil charging path of our hydraulic press features a simple structure, small resistance, and excellent oil charging performance. This improves energy efficiency and operation speed, ultimately increasing production efficiency for users.
Our hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as a smaller size, longer operating life, and higher efficiency compared to other products.
The wire wound frame of our hydraulic press ensures each wire bears equal stretch force throughout the plate pressing process. This allows our hydraulic press to achieve plate pressing with lower pressure (10% to 15% less) compared to other competitors. It is also capable of forming larger plates using the same pressure as others, resulting in less pressure loss.
Unlike traditional machines with direct pressing speeds of 0.2 to 0.5 mm/s, our hydraulic press for PHE makes a breakthrough. It achieves an initial plate pressing speed of 1 to 1.5 mm/s, followed by a reasonable forming speed. This innovative combination significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.
Our latest hydraulic press is equipped with a specially designed movable worktable that can move in and out automatically without any auxiliary devices. This worktable maximizes operating efficiency and minimizes time and labor intensity, eliminating the need for traditional loading and unloading devices.
Our hydraulic press features a patent pending three-stage combination pressure relief system, ensuring safe and efficient operation.
| Model | Nominal Force (MN) |
Minimum Shut Height (mm) | Stroke of Sliding Block (mm) | Working Table Dimension (mm) | Empty Down Speed (mm/s) | Working Speed (mm/s) | Return Speed (mm/s) | Motor Power (KW) |
| DG20 | 20 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG22 | 22 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG35 | 35 | 320 | 150 | 1650×850 | 70 | 0.35-1.5 | 70 | 18.5 |
| DG60DZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG60SZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG100 | 100 | 300 | 300 | 2500×1250 | 70 | 0.35-1.5 | 70 | 37.5-55 |
| DG120 | 120 | 300 | 300 | 2600×1600 | 70 | 0.35-1.5 | 70 | 45-55 |
| DG200 | 200 | 300 | 300 | 3400×1700 | 70 | 0.35-1.5 | 70 | 75-90 |
| DG400 | 400 | 400 | 300 | 5000×2300 | 70 | 0.35-1.5 | 70 | 110-150 |
| Remarks 1. Model DG60DZ features single-frame vertical feeding. 2. Model DG60SZ performs with double-frame vertical feeding. 3. Technical configurations can be designed according to customers' requirements. |
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Empire Mechanical Engineering Co. Ltd, a leading Chinese manufacturer of high-quality plate heat exchangers (PHE) and hydraulics, is renowned for its exceptional reputation in the industry. With a strong focus on research and development, design, production, and sales, Empire has continuously improved its core manufacturing capabilities.
In June 2015, Empire achieved a significant milestone by successfully designing and producing the largest hydraulic press in China - a 40,000-ton hydraulic press. This groundbreaking achievement reaffirmed Empire's position as an industry leader. The 40,000-ton hydraulic press offers several advantages over lower tonnage presses, including:
Looking ahead, Empire Mechanical Engineering Co. Ltd remains committed to increasing investments in research and development and equipment, further improving its core manufacturing capabilities. By embracing automated production and intelligence, Empire aims to lead the heat exchanger industry towards the industrial 4.0 revolution in China.
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