| Customization: | Available |
|---|---|
| Warranty: | 12 Months |
| Feature: | Automation, High Efficiency, Precision |
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Welcome to Shanghai Empire Mechanical Engineering Co., Ltd., one of the leading manufacturers of hydraulic press for forming PHE plate. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.
Our commitment to innovation and wisdom has led us to possess two national patents of utility model, with more patents currently being applied for. This ensures that our equipment is at the forefront of technological advancements.
Our hydraulic press for forming PHE plate is available in various tonnages to cater to the diverse needs of the industry. Ranging from 2000 tons to 20000 tons, our machines are designed to deliver exceptional performance and precision.
By utilizing our hydraulic press, you can achieve efficient and reliable plate forming for your plate heat exchangers. The sturdy construction and advanced features of our machines guarantee optimal results and long-lasting durability.
With a large customer base in both the domestic and international markets, we have established ourselves as a competitive and reliable supplier. Our commitment to customer satisfaction ensures that you receive the perfect equipment for your specific requirements.
Choose Shanghai Empire Mechanical Engineering Co., Ltd. for your hydraulic press needs and experience the difference in quality and performance.
Daily production capacity: 2200 tons
Heat transfer area: less than 0.2 M2
Examples of compatible plates: M3, M6, P26, V4, VU8, V8, V13, M10M, TS6M
Number of plates produced per day: 1400 pcs
Daily production capacity: 6000 tons
Heat transfer area: less than 0.8 M2
Examples of compatible plates: M15B, VT20, VT40, VT80, V28, V45, V60, P36, AK20
Number of plates produced per day: 1200 pcs
Daily production capacity: 20000 tons
Compatible with bigger plates up to 500mm connection
Number of plates produced per day: 1000 pcs
Our hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., features an attractive and compact structure based on humanized principles.
The pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, ensuring no slits between the pillar and semicircular beam during operation. The steel wire used in the frame is highly durable and can be used for long-term purposes.
Our hydraulic press is designed with a scientifically calculated wall thickness for the cylinder, ensuring resilience and minimal elastic deformation. The use of a bronze guide seal instead of a plastic nylon guide seal keeps the inner wall of the cylinder smooth, prolonging the life of the main cylinder and seal.
The oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded. This ensures a well-distributed oriented gap and smooth operation of the oriented worktable with high precision. The worktable remains parallel, resulting in even corrugation depth and meeting international standards.
Our hydraulic press features a simple and efficient oil charging path, improving energy efficiency and operation speed. This enhances the production efficiency of users.
Our hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as a smaller size, longer operating life, and higher efficiency.
The wire wound frame of our hydraulic press ensures equal stretch force distribution throughout the plate pressing process. This allows for lower pressure requirements compared to other competitors, resulting in the capability to form larger plates with the same pressure. Additionally, our product experiences less pressure loss.
Our hydraulic press breaks through traditional limitations by offering an initial plate pressing speed of 1 to 1.5 mm/s, followed by reasonable forming speed. This innovative combination significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.
Our latest hydraulic press is equipped with a specially designed movable worktable that can automatically move in and out without the need for auxiliary devices. This maximizes operating efficiency and minimizes time and labor intensity, eliminating the need for traditional loading and unloading devices.
Our hydraulic press features a patent pending three-stage combination pressure relief system, ensuring safe and efficient operation.
| Model | Nominal Force (MN) |
Minimum Shut Height (mm) | Stroke of Sliding Block (mm) | Working Table Dimension (mm) | Empty Down Speed (mm/s) | Working Speed (mm/s) | Return Speed (mm/s) | Motor Power (KW) |
| DG20 | 20 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG22 | 22 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG35 | 35 | 320 | 150 | 1650×850 | 70 | 0.35-1.5 | 70 | 18.5 |
| DG60DZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG60SZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG100 | 100 | 300 | 300 | 2500×1250 | 70 | 0.35-1.5 | 70 | 37.5-55 |
| DG120 | 120 | 300 | 300 | 2600×1600 | 70 | 0.35-1.5 | 70 | 45-55 |
| DG200 | 200 | 300 | 300 | 3400×1700 | 70 | 0.35-1.5 | 70 | 75-90 |
| DG400 | 400 | 400 | 300 | 5000×2300 | 70 | 0.35-1.5 | 70 | 110-150 |
| Remarks 1. Model DG60DZ features single-frame vertical feeding. 2. Model DG60SZ performs with double-frame vertical feeding. 3. Technical configurations can be designed according to customers' requirements. |
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As a Chinese manufacturer of high-quality plate heat exchangers (PHE) and hydraulics, Shanghai Empire Mechanical Engineering Co., Ltd. enjoys a great reputation in this field. In recent years, we have focused on various aspects including R&D, design, production, and sales. Our increased investment in R&D has significantly improved our core manufacturing level, resulting in the development of the impressive 2000 tons - 40000 tons hydraulic series, which has had a remarkable impact on the industry.
In June 2015, Empire successfully designed and produced the largest hydraulic press in China, the 40000t press, re-establishing our leading position in the industry. Compared to lower tonnage presses, the 40000 ton hydraulic press features a large worktable (4.6) and sustained high pressure, making it highly beneficial in terms of quality and efficiency:
In the future, we will continue to increase our investment in R&D and equipment, further improving our core manufacturing level. Additionally, we aim to lead the heat exchanger industry in China towards the direction of industrial 4.0 by raising the level of automated production and intelligence.
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