| Customization: | Available |
|---|---|
| Warranty: | 12 Months |
| Feature: | Automation, High Efficiency, Precision |
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Shanghai Empire Mechanical Engineering Co., Ltd. is a leading manufacturer of hydraulic presses for forming PHE plates. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.
Our commitment to innovation and wisdom has led us to possess two national patents of utility model, with more patents currently being applied for. We strive to provide our customers with perfect equipment that meets their specific needs.
Our hydraulic press for forming PHE plates is available in various tonnages, ranging from 2000 tons to 20000 tons. This wide range allows us to cater to the diverse requirements of the plate heat exchanger industry.
Key Features:
Benefits:
Whether you are in the domestic or international market, Shanghai Empire Mechanical Engineering Co., Ltd. is your trusted partner for hydraulic presses for forming PHE plates. Contact us today to purchase our high-quality equipment.
Our hydraulic presses are designed to meet your production needs. With a daily production capacity of 2200 tons, our Hydraulic Press for Plates can produce 1400 pieces each day, with a heat transfer area of less than 0.2 M2. This press is suitable for a variety of plate models, including M3, M6, P26, V4, VU8, V8, V13, M10M, and TS6M.
For larger production requirements, our Hydraulic Press for Pressing Plates has a daily capacity of 6000 tons. It can produce 1200 pieces each day, with a heat transfer area of less than 0.8 M2. This press is ideal for plate models such as M15B, VT20, VT40, VT80, V28, V45, V60, P36, and AK20.
If you need even higher production capacity, our Hydraulic Press for Pressing Plates can handle up to 20000 tons. It can produce 1000 pieces for bigger plates with a connection size of up to 500mm.
For your reference, please find a product drawing sample below:
Our hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., features an attractive and compact structure based on humanized principles.
The pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, eliminating slits between the pillar and semicircular beam during operation. The steel wire used in the frame ensures long-term durability.
1) The cylinder of our hydraulic press is designed with scientific and rational wall thickness, ensuring the major seal remains gap-free. The wire wound construction allows for resilient deformation within a tiny range at rated pressure.
2) To prolong the life of the main cylinder and seal, our hydraulic press uses a bronze guide seal instead of a plastic nylon guide.
The oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded. This ensures a well-distributed oriented gap and smooth operation of the oriented worktable with high precision. The worktable remains parallel, resulting in even corrugation depth that meets international standards.
Our hydraulic press features a simple and efficient oil charging path, improving energy efficiency and operation speed. This enhances the production efficiency for users.
Our hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as smaller size, longer operating life, and higher efficiency.
The wire wound frame of our hydraulic press ensures equal stretch force on each wire throughout the plate pressing process. This allows our press to achieve larger plate formation with lower pressure compared to competitors, reducing pressure loss.
Unlike traditional machines, our hydraulic press for PHE achieves a breakthrough in plate pressing speed. With an initial plate pressing speed of 1 to 1.5 mm/s, followed by reasonable forming speed, our press significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.
Our latest hydraulic press is equipped with a specially designed movable worktable that automatically moves in and out without the need for auxiliary devices. This maximizes operating efficiency and minimizes time and labor intensity compared to traditional loading and unloading methods.
Our hydraulic press features a patent-pending three-stage combination pressure relief system, ensuring safe and efficient operation.
| Model | Nominal Force (MN) |
Minimum Shut Height (mm) | Stroke of Sliding Block (mm) | Working Table Dimension (mm) | Empty Down Speed (mm/s) | Working Speed (mm/s) | Return Speed (mm/s) | Motor Power (KW) |
| DG20 | 20 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG22 | 22 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG35 | 35 | 320 | 150 | 1650×850 | 70 | 0.35-1.5 | 70 | 18.5 |
| DG60DZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG60SZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG100 | 100 | 300 | 300 | 2500×1250 | 70 | 0.35-1.5 | 70 | 37.5-55 |
| DG120 | 120 | 300 | 300 | 2600×1600 | 70 | 0.35-1.5 | 70 | 45-55 |
| DG200 | 200 | 300 | 300 | 3400×1700 | 70 | 0.35-1.5 | 70 | 75-90 |
| DG400 | 400 | 400 | 300 | 5000×2300 | 70 | 0.35-1.5 | 70 | 110-150 |
| Remarks 1. Model DG60DZ features single-frame vertical feeding. 2. Model DG60SZ performs with double-frame vertical feeding. 3. Technical configurations can be designed according to customers' requirements. |
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Empire Mechanical Engineering Co. Ltd, known as a Chinese manufacturer of high-quality plate heat exchangers (PHE) and hydraulics, has built a great reputation in the industry. With a focus on R&D, design, production, and sales, Empire has made significant advancements in recent years.
One of the notable achievements is the development of the largest hydraulic press in China, a 40,000-ton press, which solidifies Empire's leading position in the market. This high-tonnage press offers several advantages:
Empire Mechanical Engineering Co. Ltd is committed to continuous investment in R&D and equipment, aiming to further improve its core manufacturing capabilities. By embracing automated production and intelligence, Empire is leading the heat exchanger industry towards the direction of industrial 4.0 in China.
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