| Customization: | Available |
|---|---|
| Warranty: | 12 Months |
| Feature: | Automation, High Efficiency, Precision |
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Shanghai Empire Mechanical Engineering Co., Ltd. is a leading manufacturer of hydraulic presses for forming PHE plates. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.
Our commitment to innovation and wisdom has led us to possess two national patents of utility model, with more patents currently being applied for. We strive to provide our customers with perfect equipment that meets their needs.
Our range of hydraulic presses includes various tonnages, such as 2000ton, 2200ton, 3000ton, 3500ton, 4000ton, 5000ton, 6000ton, 7500ton, 12000ton, 15000ton, and 20000ton. This ensures that we can cater to the diverse requirements of the plate heat exchanger industry.
With a large customer base in both the domestic and international markets, we have established ourselves as a competitive and reliable supplier for our clients.
Shanghai Empire Mechanical Engineering Co., Ltd. is proud to present our high-quality hydraulic presses for plates. With our state-of-the-art production facilities, we are able to meet the demands of various industries.
For the Hydraulic Press for Plates (2200 tons), some examples include: M3, M6, P26, V4, VU8, V8, V13, M10M, TS6M.
For the Hydraulic Press for Pressing Plates (6000 tons), some examples include: M15B, VT20, VT40, VT80, V28, V45, V60, P36, AK20.
For a better understanding of our product, please refer to the attached product drawing sample.
Our hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., boasts an attractive and compact structure based on humanized principles.
The pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, ensuring no slits between the pillar and semicircular beam during operation. The steel wire used in the frame is highly durable and can be used for long-term applications.
Our hydraulic press features a scientifically designed cylinder with a rational wall thickness, ensuring optimal performance. The bronze guide seal used in the cylinder keeps the inner wall smooth, prolonging the life of the main cylinder and seal.
The oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded, ensuring a well-distributed oriented gap and smooth operation of the worktable. This guarantees high precision and even corrugation depth, meeting international standards.
Our hydraulic press features a simple and efficient oil charging path, improving energy efficiency and operation speed. This enhances the overall production efficiency for users.
Our hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as a smaller size, longer operating life, and higher efficiency.
With its wire wound frame, our hydraulic press ensures equal stretch force distribution throughout the plate pressing process. This allows for lower pressure requirements compared to competitors, enabling the formation of larger plates with the same pressure. Additionally, this product experiences less pressure loss.
Unlike traditional machines, our hydraulic press achieves a breakthrough in plate pressing speed. With an initial plate pressing speed of 1 to 1.5 mm/s, followed by reasonable forming speed, this innovative combination significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.
Our latest hydraulic press is equipped with a specially designed movable worktable that can automatically move in and out without any auxiliary devices. This maximizes operating efficiency and minimizes time and labor intensity, eliminating the need for traditional loading and unloading devices.
Our hydraulic press features a patent-pending three-stage combination pressure relief system, ensuring safe and efficient operation.
| Model | Nominal Force (MN) |
Minimum Shut Height (mm) | Stroke of Sliding Block (mm) | Working Table Dimension (mm) | Empty Down Speed (mm/s) | Working Speed (mm/s) | Return Speed (mm/s) | Motor Power (KW) |
| DG20 | 20 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG22 | 22 | 300 | 180 | 1250×800 | 70 | 0.35-1.5 | 70 | 15 |
| DG35 | 35 | 320 | 150 | 1650×850 | 70 | 0.35-1.5 | 70 | 18.5 |
| DG60DZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG60SZ | 60 | 300 | 250 | 2500×1250 | 70 | 0.35-1.5 | 70 | 45 |
| DG100 | 100 | 300 | 300 | 2500×1250 | 70 | 0.35-1.5 | 70 | 37.5-55 |
| DG120 | 120 | 300 | 300 | 2600×1600 | 70 | 0.35-1.5 | 70 | 45-55 |
| DG200 | 200 | 300 | 300 | 3400×1700 | 70 | 0.35-1.5 | 70 | 75-90 |
| DG400 | 400 | 400 | 300 | 5000×2300 | 70 | 0.35-1.5 | 70 | 110-150 |
| Remarks 1. Model DG60DZ features single-frame vertical feeding. 2. Model DG60SZ performs with double-frame vertical feeding. 3. Technical configurations can be designed according to customers' requirements. |
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Empire Mechanical Engineering Co. Ltd, a leading Chinese manufacturer of high-quality plate heat exchangers (PHE) and hydraulics, is renowned for its exceptional reputation in the industry. With a strong focus on research and development, design, production, and sales, Empire has continuously improved its core manufacturing capabilities.
In June 2015, Empire achieved a significant milestone by successfully designing and producing the largest hydraulic press in China - a 40,000-ton hydraulic press. This groundbreaking achievement reaffirmed Empire's position as an industry leader. The 40,000-ton hydraulic press offers several advantages over lower tonnage presses, including a large worktable (4.6) and sustained high pressure.
The benefits of the 40,000-ton hydraulic press are as follows:
Empire Mechanical Engineering Co. Ltd remains committed to increasing investments in research and development, equipment, and improving core manufacturing capabilities. The company aims to lead the heat exchanger industry in China towards the direction of industrial 4.0 by elevating the level of automated production and intelligence.
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